Friday 6 November 2015

How are Concrete Pavers manufactured in a factory using Steel Pallets?

Many youngsters have asked me about the use of Steel Pallets for ConcreteBlock Machines. They have asked how we manufacture concrete pavers in the factory. Today, we are going to discuss in detail the process of manufacturing concrete pavers in factories around the world.

Pallets for Concrete Block
Pallets for Concrete Block


 The manufacturing of the Concrete paving stone starts with crushed stone, sand, cement and water along with a few chemicals and colors depending upon how we are going to follow the process of manufacturing. To begin with, measured quantities of cement, sand, crushed stone, water and chemicals are mixed together in a mixer inside the factory. The mixture so obtained, called concrete, is conveyed using belts and automated buckets know that mean machine known as the Concrete Block machine. This machine has a hopper in which the fresh concrete is dumped. Now, we have moulds manufactured from high-grade steel that would create a shape of the required paver when filled with concrete and compressed. In modern machines, we do not use only the hydraulic forceful compression but also vibration as the main force for compaction of the fresh concrete.  Strong vibrations ensure that the concrete is compressed in equal proportions in all corners of the paver. This uniform compression gives structural strength to the paver as well as long life under extreme atmospheric and conditions.

Pallets for Concrete Block Machines
Pallets for Concrete Block Machines


 The machine needs a strong steel production board for concrete blocks. It must have qualities of vibration transmission, and reasonably high modulus of elasticity to ensure that all the energy meant for compression is transferred to the fresh concrete. We have a choice of using wood, plastic or steel used as this production pallet. Steel Pallets for Concrete Block Machine is an excellent choice from technical point of view because it is able to transfer the majority of vibrations from the machine onto the moulds. This insures complete transfer of energy from machine to the mould and effectively to the fresh concrete helping in absolute formation of required concrete paver.

 Fresh concrete from the hopper in the machine is dropped in measured proportion into the mould. The mould rests on Steel pallet, and when the fresh concrete drops all the mould, it takes the shape of mould that then needs to be compressed.  We use energy in the form of vibrations as well as hydraulic compression from the electrical energy said to the machine separately. Extremely high hydraulic pressure as well as vibrations using frequency control vibrators is applied to pallets and the moulds depending upon the variety of algorithmic factors determined by the creator of the block machine. For more information about Pallets for Concrete Block Machines Click Here.

1 comment:

  1. Nice post.. Very valuable info. Thanks for sharing.
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